Nyx Earth

Nyx Earth

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Nyx Earth is a 4-metre-diameter, 7-metre-tall (including service module) reusable capsule currently under development by The Exploration Company in contract with ESA through LEO Cargo Return Service (LCRS) European capsule competition built to carry 2,600 kg of pressurized payload on its first mission to the ISS in 2028. 

My responsibilities so far have included heating system architecture and component design, quick-disconnect coupling specification and selection, multi-layer insulation architecture and design, fill-drain valve specification and selection, as well as ownership of piping, junctions, & fittings related topics (including material selection, welding, AIT processes etc.).

In parallel, I have had the opportunity to lead the design, building, and test execution of the active thermal control system test bench. This platform consists of engineering models of the mechanically-pumped fluid loop of Nyx, including pump, mixing valves, cold plates, hydraulic accumulator, temperature sensors, and radiator. You can find more information at this link or in the photos below!

Team operating an early iteration of the bench under ambient conditions
Team operating an early iteration of the bench under ambient conditions
Leak testing, system pressurisation, and coolant loading before thermal-vacuum test
Leak testing, system pressurisation, and coolant loading before thermal-vacuum test
Lifting and mounting ahead of thermal-vacuum test
Lifting and mounting ahead of thermal-vacuum test
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Final preparations ahead of thermal-vacuum test
Final preparations ahead of thermal-vacuum test
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Team photos before chamber pump-down!
Team photos before chamber pump-down!
Radiator panel looking at ‘deep space’ after final installation
Radiator panel looking at ‘deep space’ after final installation
Final set-up inside chamber
Final set-up inside chamber